Scaling


Scaling is the local flaking or peeling of surface mortar, usually less than 1/8 th inch, caused primarily by hydraulic pressures from freeze-thaw cycles affecting the concrete at the surface.

Common Causes

Excessive slump, overworking of wet concrete, premature finishing operations, inadequate or improper curing.
Little or no entrained air due to: failure to use A/E agent, air worked out by overworking wet concrete, or premature finishing.
Use of de-icing salts or chemicals used for ice removal on concrete with inadequate strength, air entrainment, or curing.

Prevention
Always use Air Entrained concrete for outside work and indoor surfaces exposed to vehicular traffic (5 to 8 % is right for most mixes).
Use low-slump concrete (4 inch max .) and a water/cement ratio no greater than 0.50.
Cure the concrete immediately , with a recognized quality-curing compound.
Don't sprinkle the surface with water
Don't over-vibrate concrete - too much vibration reduces air entrainment.
Protect the surface from freezing until it has a strength of 500 psi (keep the concrete above 50 degrees for 5 days.)
After 28 days, apply a high quality sealer to the surface.
Use quality finishing procedures, tools, timing, and techniques.
Don't use de-icing salts or de-icing chemicals for at least the first year, avoid completely if possible. Sand will work well for traction.

Repair
1. Thoroughly clean surface and remove all weak or unsound material using a hammer and chisel, sandblasting, high-pressure washer, or jack hammer.

2. Apply a thin bonded resurfacing such as:
Portland cement concrete resurfacing
Latex modified concrete resurfacing
Polymer-modified cementitious-based repair mortar

 

   
 


 
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