Bugholes and Honeycombing

Bug Holes are voids formed during placement. Small pockets of air or water are trapped against the form and revealed when forms are removed. Honeycombing is the formation of . pockets of coarse aggregate during placement. Both problems occur in vertical forming. The problem can increase with the height of the lift.

Common Causes
Both problems are primarily caused by the way concrete is placed and compacted.

Vibration may not be adequate or well spaced.
The mix may be sticky.
Entrapped air not removed by vibration, air bubbles move to the form surface.
Improper application of Form Release agent or wrong type

Prevention
Avoiding Bug Holes
Work the voids at the form face up and out of each lift.
Let the vibrator drop through the lift, then vibrate upward.
Don't overvibrate at the center of the wall.
Move the vibrator as close to the form as possible.
Add upward external vibration if necessary.
Reduce the height of each lift to make void removal easier.
Consult ready mix producer and review aggregate size and shape options.
Reduce sand content.
Use low slump concrete.

Avoiding Honeycombing
Do not place concrete over 4" slump-for a higher slump, use a high range water reducer admixture.
Improve compaction during concrete placement.
Deposit concrete as uniformly and vertically as possible. A Tremie may be required to reduce free fall.
Decrease the lift height for more efficient vibration.
Insert the vibrator more frequently.
Vibrate as close to the form face as possible.
Be sure to vibrate through each lift.
Minimize delays between lifts.
Use a super-plasticized concrete if the reinforcing or the section's design restricts vibration.
Adjust the concrete mix proportions by decreasing coarse aggregate and increase sand content.
Consider air-entrained concrete.
Check the tightness of joints in the forms. Be sure to secure all form joints.
Look for grout leakage through openings in the formwork.

 

 

 

   
 


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