Bug Holes are voids formed during placement. Small pockets of air or water are
trapped against the form and revealed when forms are removed. Honeycombing is
the formation of . pockets of coarse aggregate during placement. Both problems
occur in vertical forming. The problem can increase with the height of the
lift.
Common Causes
Both problems are primarily caused by the way concrete is placed and compacted.
• Vibration may not be adequate or well
spaced.
• The mix may be sticky.
•
Entrapped air not removed by vibration, air bubbles move to the form surface.
• Improper application of Form Release
agent or wrong type
Prevention
Avoiding Bug Holes
•
Work the voids at the form face up and out of each lift.
• Let the vibrator drop through the
lift, then vibrate upward.
•
Don't overvibrate at the center of the wall.
•
Move the vibrator as close to the form as possible.
• Add upward external vibration if
necessary.
•
Reduce the height of each lift to make void removal easier.
• Consult ready mix producer and
review aggregate size and shape options.
• Reduce sand content.
• Use low slump concrete.
Avoiding Honeycombing
•
Do not place concrete over 4" slump-for a higher slump, use a high range water
reducer admixture.
•
Improve compaction during concrete placement.
• Deposit concrete as uniformly and
vertically as possible. A Tremie may be required to reduce free fall.
• Decrease the lift height for more
efficient vibration.
• Insert the vibrator more frequently.
• Vibrate as close to the form face as
possible.
•
Be sure to vibrate through each lift.
•
Minimize delays between lifts.
• Use a super-plasticized concrete if
the reinforcing or the section's design restricts vibration.
•
Adjust the concrete mix proportions by decreasing coarse aggregate and increase
sand content.
• Consider air-entrained concrete.
• Check the tightness of joints in the
forms. Be sure to secure all form joints.
• Look for grout leakage through
openings in the formwork.
|